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interactive flowsheets
Lubricants in beer production
In the diagram below the process is given. Moving the mouse over the different steps will open a window showing points of lubrication and recommended lubricants.
1. Malting:
| Lubricate | Application | Food grade -H1 compliant option |
| pumps - enclosed gear | gear oil | Cassida HF100, GL150, GLE150 |
| mixer-, pump-axis, roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| mixer - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 1. Malting |
2. Brewhouse:
| Lubricate | Application | Food grade -H1 compliant option |
| pumps - enclosed gear | gear oil | Cassida HF100, GL150, GLE150 |
| mixer-, pump-axis, roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| mixer - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 2. Brewhouse |
3. Fermentation:
| Lubricate | Application | Food grade -H1 compliant option |
| self lubricating control valves | oil-free | |
| separators (gearbox) | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| separators (hydraulics) | hydraulic oil | Cassida HF 46 or 68 |
| filter presses | hydraulic oil | Cassida HF 46 or 68 |
| 3. Fermentation |
4. Forklifttruck:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| chain | chain oils | Cassida Chain Oil |
| hydraulics | hydraulic oil | Cassida HF 68 |
| 4. Forklifttruck |
5.De-palletiser:
| Lubricate | Application | Food grade -H1 compliant option |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| vacuum pump | vacuum pump oil | Cassida VP100 |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| hydraulics | hydraulic oil | Cassida HF 46 or 68 |
| 5.De-palletiser |
6. Bottle/ Can rinser:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 6. Bottle/ Can rinser |
7. Filling Machine:
| Lubricate | Application | Food grade -H1 compliant option |
| lubrication system | recirculation | Cassida HF 100 or GL 150 |
| rotating filler: roller bearings main axis | automatic lubrication system | Cassida EPS 2 or HDS 2 |
| rotating filler: product seal & bearing | silicon grease | Cassida VTS 3 |
| linear filler: chain conveyor | water soluble surfactants | not in program |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 7. Filling Machine |
8. Can Seamer:
| Lubricate | Application | Food grade -H1 compliant option |
| seamer heads - roller bearings | grease NLGI 1, water resistant | Cassida RLS 1 or EPS 1 |
| seamer heads - roller bearings | automatic lubrication system | Cassida RLS 00 or RLS 0 |
| lubrication system | total loss or recirculation | Cassida GLE 150, GLE 220 or FM TLS 150 |
| lubrication system | recirculation (incl.seamer heads) | Cassida HF 100 or CR 100 |
| roller bearings | grease NLGI 1 or 2, water res. | Cassida RLS 1 or 2, EPS 1 or 2 |
| gear box | gear oil | Cassida GL 220 or GLE 220 |
| main drive - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 8. Can Seamer |
9. Keg:
| Lubricate | Application | Food grade -H1 compliant option |
| pneumatics | hydraulic oil | Cassida HF 15 or HF 32 |
| conveyor | chain oils | Cassida Chain Oil or WG 220 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| 9. Keg |
10. Keg Rinser:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| high pressure pump (gear box) | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 10. Keg Rinser |
11. Keg Filler:
| Lubricate | Application | Food grade -H1 compliant option |
| hydraulics | hydraulic oil | Cassida HF 32 |
| lubrication system (cams, bearings) | total loss | Cassida GL 320 |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| seal (in peroxide) | silicon grease | Cassida VTS 3 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 11. Keg Filler |
12. Keg Closer:
| Lubricate | Application | Food grade -H1 compliant option |
| seal (in peroxide) | silicon grease | Cassida VTS 3 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| hydraulics | hydraulic oil | Cassida HF 32 |
| 12. Keg Closer |
13. Labelling/Packing:
| Lubricate | Application | Food grade -H1 compliant option |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| gear box - aggregate | gear oil | Cassida GL 150 or GLE 150 |
| lubrication system | recirculation | Cassida HF 100 or GL 150 |
| lubrication system | chain oils | Cassida GL 220 |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| roller bearings - hot seal | grease NLGI 2, high temperature | Cassida HTS |
| shrink tunnel: lubrication system | chain oils, high temperature | Cassida GL 220 or WG 220 |
| 13. Labelling/Packing |
14. Stack and Palletize:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| hydraulics | hydraulic oil | Cassida HF 68 (optional) |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 14. Stack and Palletize |
| 15. Transport |
| 16. Customer Purchase |
| Malt |
| Mill |
| Silo |
| Brewing Copper |
| Water |
| Mash Tun |
| Lauter or Filter Tun |
| Spent Grain |
| Wort |
| Wort Copper |
| Separator |
| CO2 |
| Fermentation Tank |
| Yeast Recovered |
| Filters |
| Bright Beer Tank |
| Cans |
| Bottles |
| Bottle filler |
| Can Filler |
| Bottle Capping |
| Can Seaming |
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