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download articleLubricants in beverage production
In the diagram below the process is given. Moving the mouse over the different steps will open a window showing points of lubrication and recommended lubricants.
1. Concentrate/sweetener/water treatment:
| Lubricate | Application | Food grade -H1 compliant option |
| pumps - enclosed gear | gear oil | Cassida HF100, GL150, GLE150 |
| mixer-, pump-axis, roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| mixer - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 1. Concentrate/sweetener/water treatment |
2. Syrup blending:
| Lubricate | Application | Food grade -H1 compliant option |
| pumps - enclosed gear | gear oil | Cassida HF100, GL150, GLE150 |
| mixer-, pump-axis, roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| mixer - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 2. Syrup blending |
3. Carbonation unit:
| Lubricate | Application | Food grade -H1 compliant option |
| self lubricating control valves | oil-free |
| 3. Carbonation unit |
4. CO2:
| Lubricate | Application | Food grade -H1 compliant option |
| self lubricating control valves | oil-free |
| 4. CO2 |
5. Forklifttruck:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| chain | chain oils | Cassida Chain Oil |
| hydraulics | hydraulic oil | Cassida HF 68 |
| 5. Forklifttruck |
Cans:
| Lubricate | Application | Food grade -H1 compliant option |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| vacuum pump | vacuum pump oil | Cassida VP100 |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| hydraulics | hydraulic oil | Cassida HF 46 or 68 |
Cans |
7. Rinser:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 7. Rinser |
Bottles:
| Lubricate | Application | Food grade -H1 compliant option |
| chain conveyor | water soluble surfactants | not in program |
| drive chains | chain oils | Cassida Chain Oil |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
Bottles |
8. Fillers
bottles cans bags:
bottles cans bags:
| Lubricate | Application | Food grade -H1 compliant option |
| lubrication system | recirculation | Cassida HF 100 or GL 150 |
| rotating filler: roller bearings main axis | automatic lubrication system | Cassida EPS 2 or HDS 2 |
| rotating filler: product seal & bearing | silicon grease | Cassida VTS 3 |
| linear filler: chain conveyor | water soluble surfactants | not in program |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG |
| 220 upto 460 (for worm gear) |
| 8. Fillers bottles cans bags |
bag bottle |
10. Blow moulding:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| cams | grease NLGI 2 | Cassida EPS 2 |
| roller bearings and cams | automatic lubrication system | Cassida EPS 2 or HDS 2 |
| conveyor pre heater | chain oils | Cassida Chain Oil or WG 220 |
| pre heating tube | heat transfer oil | FM HT 32 |
| cooling moulds | water or coolant | FM coolant |
| air compressor - blower | oil-free air | Cassida HF 100 or CR 100 |
| air compressor - piston | compressor oil | Cassida CR 100 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 10. Blow moulding |
11. Filling (carton):
| Lubricate | Application | Food grade -H1 compliant option |
| hydraulics | hydraulic oil | Cassida HF 32 |
| lubrication system (cams, bearings) | total loss | Cassida GL 320 |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| roller bearings and cams | grease NLGI 0 (automatic) | Cassida RLS 0 or EPS 0 |
| seal (in peroxide) | silicon grease | Cassida VTS 3 |
| bearing (in peroxide) | extreme circumstance grease | Cassida XTS |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 11. Filling (carton) |
12. Labelling:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| gear box - aggregate | gear oil | Cassida GL 150 or GLE 150 |
| roller bearings - hot seal | grease NLGI 2, high temperature | Cassida HTS |
| lubrication system | recirculation | Cassida HF 100 or GL 150 |
| 12. Labelling |
13. Stack and palletize:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| hydraulics | hydraulic oil | Cassida HF 68 (optional) |
| gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
| 13. Stack and palletize |
Seamer:
| Lubricate | Application | Food grade -H1 compliant option |
| seamer heads - roller bearings | grease NLGI 1, water resistant | Cassida RLS 1 or EPS 1 |
| seamer heads - roller bearings | automatic lubrication system | Cassida RLS 00 or RLS 0 |
| lubrication system | total loss or recirculation | Cassida GLE 150, GLE 220 or FM TLS 150 |
| lubrication system | recirculation (incl.seamer heads) | Cassida HF 100 or CR 100 |
| roller bearings | grease NLGI 1 or 2, water res. | Cassida RLS 1 or 2, EPS 1 or 2 |
| gear box | gear oil | Cassida GL 220 or GLE 220 |
| main drive - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
Seamer |
Packing:
| Lubricate | Application | Food grade -H1 compliant option |
| roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
| gear box | gear oil | Cassida GL 220 upto 460 |
| lubrication system | chain oils | Cassida GL 220 |
| shrink tunnel: lubrication system | chain oils, high temperature | Cassida GL 220 or WG 220 |
| Packing |
| 14. Transport |
| 15. Customer Purchase |
| De-palletizer |
| 9. Cappers |
For more information: FUCHS LUBRICANTS GmbH
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