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Cheese recovery guidance
2. In the context of this guidance, the term ‘cheese recovery’ covers the handling of the following types of cheese and their preparation and/or processing for human consumption:
- line recovery
- downgrade and quality rejects
- cheese contaminated with visible mould which is not present as part of the production process or integral to the final product.
4. The FSA has given advice to enforcement authorities (Letter Ref: ENF/E/06/068) that the use of ‘floor sweepings’ in the food chain is wholly unacceptable, regardless of any further sorting or processing to which the sweepings may be subjected. Such material must be disposed of in accordance with Regulation (EC) No 1774/20021 on animal by-products and other relevant waste or environmental legislation. Advice is available from the Defra website (www.defra.gov.uk).
6. An exception to this is large blocks of hard cheese where the mould is hygienically removed in accordance with Table 2. The remaining block may then go for further preparation and/or processing for human consumption.
7. The mouldy off-cuts removed from the hard cheese may be released for further processing for human consumption where a company is operating to a purchaser’s specification of no more than 10% visual mould per pack. Assessment as to whether each pack meets the specification should be made based on inspection of the unopened pack and only made with reference to mould which can be seen. Black mould seen on cheese offcuts may be Aspergillus section Nigri. This is an indication that temperature conditions may at some point have been high enough to support the growth of aflatoxin producing Aspergillus species. Cheese offcuts contaminated with black mould should therefore be disposed of in accordance with the animal by-product legislation.
8. Each pack needs to carry an identification mark2 and be clearly identified as ‘cheese for further processing’. Such cheese should be transported under appropriate hygiene and temperature control conditions. Vacuum packaging or freezing is recommended to prevent further growth of any mould which may be present.
9. The 10% visual mould criterion applies immediately prior to despatch by the supplier both where off-cuts are transported to intermediate premises for bulking and onward shipment for processing and where the off-cuts are despatched directly for processing. The criterion does not apply to gratings or shavings which have developed mould as these are not acceptable for processing for human consumption. Product not meeting the 10% maximum visual mould specification should be disposed of in accordance with animal by-product legislation.
10. ‘Hard’ cheese is difficult to define but is considered to include cheeses such as Cheddar, Cheshire, Wensleydale, Leicester and Gloucester.
11. Harder varieties of mould ripened cheeses (e.g. Stilton, Gorgonzola) and traditionally produced cheeses with mould growth on the rind, contain mould because it is part of the production process or integral to the final product. They are not therefore subject to the above guidance.
12. Mould removal from any soft cheese contaminated with visible mould which is not present as part of the production process or integral to the final product should not be carried out due to greater penetration of the mould into the product. The whole cheese should be disposed of in accordance with animal by-product legislation.
13. Table 1 groups the types of cheese which are covered by the guidance and specifies how they should be handled.
14. More detail is provided in Table 2 on the handling of large blocks of hard cheese contaminated with visible mould not present as part of the production process or integral to the final product.
|Type of cheese||Further preparation and/or processing||Disposal as animal byproduct|
|3(a)||√ if within use by date||√ if not within use by date|
*Only following removal of mould as part of a documented HACCP process, as specified below.
** Only when there is no more than 10% visual mould per pack and product is destined for further processing.
Type 1 Cheese which has not been collected hygienically e.g. has been in contact with the floor.
Type 2 Cheese which does not meet customer specifications but which has been processed, collected and stored hygienically. Likely to include:
- line recovery, fines, mis-shapes, off-cuts, etc.
- cheese which has been mis-labelled, e.g. wrong barcode, wrong use by/best before date. If there is any uncertainty about the correct use-by date, the cheese should be disposed of in accordance with animal by-product legislation.
- cheese which does not meet customer specifications for quality (e.g. flavour, composition etc.) and may be described as downgrade or quality rejects.
a) carry a use by date
b) carry a best before dateType 4 Cheese returned from an unsecure source (e.g. consumer) where there is no documented information about shelf life or storage conditions.
Type 5 Hard cheese contaminated with visible mould not present as part of the production process or integral to the final product. May be either:
a) small pieces e.g. off-cuts, gratings, shavingsType 6 Mouldy cheese off-cuts arising from the removal of mould from large blocks of hard cheese, i.e. Type 5 (b). This does not include gratings or shavings which are not acceptable for processing for human consumption.
b) large blocks
Table 2: Large blocks of hard cheese contaminated with visible mould not present as part of the production process or integral to the final product.
|Level of contamination||Description||Action|
|Low||isolated colonies||Hygienically remove colonies plus any discolouration|
|Medium||Moderate contamination and no deep penetration into the cheese||Hygienically remove all mould and any discolouration plus 1cm thickness of undiscoloured cheese|
|High||Heavy contamination with penetration into the cheese||Hygienically remove all mould and any discolouration plus 2cm thickness of undiscoloured cheese|
1 Regulation (EC) No 1774/2002 Laying down the rules for animal by-products not intended for human consumption. For guidance see the FSA website:
2 Regulation (EC) No 853/2004 Article 5
1. Chapman, W. B., Cooper, S. J., Norton, D. M., Williams, A. R. and Jarvis, B. (1983). Mycotoxins in molded cheeses. In Proceedings of the International Symposium on Mycotoxins, Cairo, Egypt, 6-8 September 1981, ed. K. Naguib, M. M. Naguib, D. L. Park and A. E. Pohland. Food and Drug Administration, Rockville, Maryland, USA and National Research Centre, Cairo, Egypt, pp. 363-373.
2. Bullerman, L. B. (1981). Public health significance of molds and mycotoxins in fermented dairy products. J. Dairy Sci., 64, 2439-2452.
3. Mycotoxins in Dairy Foods edited by Hans P. van Egmond. Published: London; New York: Elsevier Applied Science,1989.